Pore-scale study of effects of different Pt loading reduction schemes on reactive transport processes in catalyst layers of proton exchange membrane fuel cells

Reducing the Platinum (Pt) loading while maintaining the performance is highly desired for promoting the commercial use of proton exchange membrane fuel cells (PEMFCs). Different methods have been adopted to fabricate catalyst layers (CLs) with low Pt loading, including utilizing lower Pt/C catalysts (MA), mixing high Pt/C catalysts with bare carbon black particles (MB), and reducing CL thickness while maintaining high Pt/C ratio (MC). In this study, self-developed pore-scale model is adopted to investigate the performance of the three Pt reduction methods. It is found that MA shows the best performance while MB shows the worst. Then, effects of Pt dispersion are further explored. The results show that denser Pt sites will result in higher local oxygen flux and thus higher local transport resistance. Therefore, MA method, which shows the better Pt dispersion, leads to improved performance. Third, CLs with quasi-realistic structures are investigated. Higher tortuosity resulting from the random pores produces higher bulk resistance along the thickness direction, while MA still exhibits the best performance. Finally, improved CL structures are investigated by designing perforated CL structures. It is found that adding perforations can significantly reduce the bulk transport resistance and can improve the CL performance. It is demonstrated that CL structure plays important roles on performance, and there are still huge potentials to further improve CL performance by increasing Pt dispersion and optimizing CL structures.     

分级加载电压下考虑有效电势变化的软黏土电渗固结理论

分级加载电压技术能够有效延长电渗处理的时间,改善地基的处理效果并能有效降低能耗。在利用分级加载电压技术开展电渗试验时,随着土体的排水固结,土体各点的电势会发生明显的变化,这与现有的电渗固结理论假设土体各点电势保持不变有所差异。利用自主设计的电渗试验仪器开展了分级加载电压下的电渗室内试验,分析了电渗过程中土体有效电势变化的规律。基于该规律并结合Esrig固结理论建立了在阳极处不排水、阴极处排水条件下考虑土体有效电势变化的电渗固结理论,得到了分级加载电压条件下考虑土体有效电势变化的超静孔隙水压力和平均固结度的解析表达式。研究表明,在电压分级加载过程中,土体有效电势变化规律表现为随时间先基本保持不变,后呈抛物线状先增后减。通过试验案例验证了考虑土体有效电势变化所求得解析解的合理性,且该数值计算结果相较于Esrig数值计算结果,前者更加接近实测值,该固结方程的建立为后续分级加载电压技术的推广应用提供了理论依据,也为实际工程提供了参考。     

Two-dimensional temperature distribution estimation for a cross-flow planar solid oxide fuel cell stack

The uniform temperature distribution of a cross-flow planar solid oxide fuel cell (SOFC) stack plays an essential role in stack thermal safety and electrical property. However, because of the strict requirements in stack sealing struture, it is hard to acquire the temperature inside the stack using thermal detection devices within an acceptable cost. Therefore, accurately estimating the two-dimensional (2-D) temperature distribution of the cross-flow stack is crucial for its thermal management. In this paper, Firstly, a 2-D mechanism model of a cross-flow planar SOFC stack is established. The stack is divided into 5*5 nodes along the gas flow directions, which can reflect the stack states with moderate computational burden. Then, experimental test data is utilized to modify and validate the stack model, guaranteeing the model accuracy as well as the reliability of model-based state estimator design. Finally, easily-measured stack inputs and outputs are selected, and a temperature distribution estimator combined with unscented kalman filter (UFK) approach is developed to achieve accurate and fast temperature distribution estimation of a cross-flow SOFC stack. Simulation results demonstrate that the UKF-based temperature distribution estimator can precisely and quickly achieve the temperature distribution estimation of the cross-flow stack under both static state and dynamic state changes and is applicable to cross-flow stacks with different size or cell number as well, the maximum estimated absolute error is less than 0.15 K with an absolute error rate of 0.015%, which indicates the developed estimator has good estimation performances.     

Influence analysis of bracket set on seismic performance of steel eave columns in Chinese traditional style buildings

This paper presents influence analysis of bracket set on seismic performance of steel eave columns in Chinese traditional style buildings. Eight 1/1.5‐scale steel eave columns were constructed and tested under low cyclic reversed loading, including 4 specimens with bracket set and 4 specimens without bracket set. Based on the analysis of the strain of the specimens, the failure modes of the specimens were obtained. In addition, the hysteresis loops, skeleton curves, degradations of stiffness and strength, ductility, and dissipation capacities of the specimens were analyzed. Bracket set changed the force transfer mechanisms and failure modes of the specimens and had a significant influence on the seismic performance of the specimens. Compared with the specimens without bracket set, the yielded and ultimate bearing capacities of the specimens with bracket set improved by 30.7% and 24.0%, respectively. And also, the stiffness of the specimens with bracket set at the yielded and ultimate points increased by 52.8% and 135.6%. The dissipation capacities of the specimens with bracket set were 2.12 times those of the specimens without bracket set at yielded load. However, the ductility of the specimens with bracket set slightly decreased by 8.5%. It was shown that the seismic performance of the specimens with bracket set was better than that of the specimens without bracket set. The work in this paper provides a basis for further theoretical study on the seismic performance of steel eave columns in Chinese traditional style buildings.     

考虑黏压效应的风电齿轮热弹流分析

在线接触热弹流润滑的基础上，考虑黏压效应，对风电行星轮系齿轮副进行热弹流润滑数值分析，并采用热弹流润滑数值方法和ISO/TS 6336-22计算了齿轮副的最小油膜厚度、安全系数和闪温温度，并比较各主要啮合点的压力和油膜厚度分布。结果表明：与使用ISO/TS 6336-22计算的结果对比，采用热弹流润滑理论计算的油膜更厚，但安全系数更小；在风电齿轮副热弹流润滑分析时应考虑压力对黏度的影响；风电主齿轮箱齿面因啮合产生油膜厚度随温度增加会迅速降低，最小油膜厚度会随载荷增加迅速减小，因此风电齿轮箱要保证足够的润滑，并尽量避免在高于额定载荷下长时间持续运行     

带式输送机驱动滚筒的有限元分析

针对带式输送机驱动滚筒轴向受力情况,提出了正态分布模型,结合ANSYS-APDL的语言编辑能力,用ANSYS Workbench对均匀分布、一阶正弦分布和正态分布的4种模型进行有限元分析,得到驱动滚筒应力应变图及位移变形的对比情况,为日后实验验证与优化设计提供理论支持。     

2K-H型人字齿周转轮系的免组装设计与成型

为了解决人字齿周转轮系加工、装配的难题,提出利用3D打印技术制造免组装人字齿周转轮系的新工艺。通过理论推导,建立变位系数、齿侧间隙与齿轮基本参数之间的关系。利用建立的关系式,对行星轮进行负变位,设计具有微量齿侧间隙的2K-H型人字齿周转轮系。利用熔融沉积成型实验平台使设计的人字齿周转轮系成型,成型后的人字齿周转轮系齿轮啮合传动正常,设计、制作相应辅件,将其装配成减速步进电机。结果表明,通过合适的间隙设计,可以利用3D打印技术实现人字齿周转轮系的免组装制造,为小尺寸、一体式人字齿周转轮系个性化定制提供了一种具有工业应用前景的全新解决方案。     

Dynamic tensile mechanical properties and failure mode of zirconium diboride-silicon carbide ceramic composites

Dynamic indirect tension experiments were performed on zirconium diboride-silicon carbide (ZrB₂−20%SiC) ceramic. Flattened Brazilian disc specimens of ZrB₂−20%SiC were prepared to conduct dynamic tensile tests using the modified Split Hopkinson pressure bar system. The tensile experiments were completed at the range of loading rates from 7.53 to 74.71 GP s⁻¹. The tensile experimental results revealed that the zirconium diboride-silicon carbide ceramic composite is rate-sensitive in terms of the tensile strength and failure mode. The dynamic tensile strength increases linearly with the loading rate and changes from 195 MPa at 7.53 GP s⁻¹ to 654 MPa at 74.71 GP s⁻¹. Moreover, the dynamic tensile strength decreases with the increase in critical fracture time, which conforms to Tuler and Butcher's fracture criterion. In dynamic experiments, a high-speed camera was used to examine the tensile failure process, and fragments were collected to analyze the dynamic tensile failure mechanism. The tensile fracture mode of ZrB₂−20%SiC obviously showed the sensitivity of the loading rate. The fragment size of ZrB₂−20%SiC ceramic decreased but the quantity of fragments increased as the loading rate increased.     

转向齿扇多向精密成形工艺

为了降低转向齿扇成形载荷、提高成形模具寿命,通过对转向齿扇的结构特点和工艺性分析,结合多向成形金属流动特点,提出了转向齿扇多向精密成形工艺方案。采用有限元模拟软件DEFORM-3D,对转向齿扇多向精密成形过程进行了数值模拟,对其成形过程中的金属流动规律进行了分析并预测成形载荷。结果表明,成形过程中齿扇充填均匀,角隅充填饱满,多向精密成形工艺最大成形载荷比单向闭塞挤压成形载荷降低了29%,成形时间缩短了53%,有利于提高模具的使用寿命。对多向精密成形工艺进行了成形试验,试验成形出的转向齿扇充填饱满,成形载荷与预测载荷基本一致。试验结果表明了该工艺的可行性和实用性。     

全自动集装箱码头装卸系统质量管理

全自动集装箱码头装卸系统集成了当今世界各项先进技术,在研发、制造、调试过程中,都要坚持质量第一、安全第一的原则,确保各项技术参数可靠,设备运行稳定。在总结国内几个全自动码头装卸系统的质量管理方法与经验的基础上,结合自动化码头自身特点,给出全自动集装箱码头装卸系统主要质量管理方法,进一步丰富发展自动化码头装卸系统建造过程中的“不欠债离岸”质量管理理念。